Hexadrive Engineering first commercial digital twin

Our software

Our software has been designed to fully automatize the process of constructing a digital twin for an electrical machine.

The user is required to provide a few designs and material parameters of the motor and for the more exigent customers with a special motor design, we give the opportunity to directly upload the 3D CAD file, while our software will take care of the pre-processing of the machine design before the construction of the digital model takes place.

As an additional step, in order to obtain a high fidelity representation of the physical thermal machine’s behavior, the user can provide a few temperature measurement data, recorded at the housing’s surface. With the aid of machine learning algorithms, integrated into our software, the digital twin is calibrated to becoming the most accurate replica of the original system.

In the last model generation phase, ad-hoc developed algorithms compress and optimize the dimension of the mathematical system, delivering to the user:

  • A stationary electromagnetic model  
  • A dynamical lightweight thermal model 

Both models are suited and ready to use in a simulation environment, such as Matlab-Simulink. The final version of the software will embed a code generator for further integrating the source code of the digital twin into target hardware.

  • Automated digital twin generation procedure without requiring high specialized user 
  • Fast and reliable numerical model of your electrical machine
  • Plug&Play in simulation environment for accurate electrical drive simulations
  • C code generation for embedded application on specific hardware

Our software

Our software has been designed to fully automatize the process of constructing a digital twin for an electrical machine.

The user is required to provide a few designs and material parameters of the motor and for the more exigent customers with a special motor design, we give the opportunity to directly upload the 3D CAD file, while our software will take care of the pre-processing of the machine design before the construction of the digital model takes place.

As an additional step, in order to obtain a high fidelity representation of the physical thermal machine’s behavior, the user can provide a few temperature measurement data, recorded at the housing’s surface. With the aid of machine learning algorithms, integrated into our software, the digital twin is calibrated to becoming the most accurate replica of the original system.

In the last model generation phase, ad-hoc developed algorithms compress and optimize the dimension of the mathematical system, delivering to the user:

  • A stationary electromagnetic model  
  • A dynamical lightweight thermal model 

Both models are suited and ready to use in a simulation environment, such as Matlab-Simulink. The final version of the software will embed a code generator for further integrating the source code of the digital twin into target hardware.

Highlights

  • Fully automated digital twin generation procedure 
  • Fast and reliable numerical model of your electrical machine
  • Plug&Play in simulation environment for accurate electrical drive simulations
  • C code generation for embedded application on specific hardware

Take the design from your team
and let our software do the rest

MotorTwin has been developed with the goal of making the process seriously smooth for our curstomers. The CAD model of the machine can be directly uploaded into the software. It will automatically recognise and de-structure the most relevant geometrical parts for rendering an accurate digital copy, ready-to-use in simulation enviroment and embedded hardware. 

Imagine of taking a detailed X-Ray photo of your machine every sample time at a typical frequency of an industrial power converter. This is what MotorTwin is capable of.

Simulate the electromagnetic and thermal dynamical behavior of your electrical machine with unprecedented accuracy and fast execution.

Take the design from your team
and let our software do the rest

MotorTwin has been developed with the goal of making the process seriously smooth for our curstomers. The CAD model of the machine can be directly uploaded into the software. It will automatically recognise and de-structure the most relevant geometrical parts for rendering an accurate digital copy, ready-to-use in simulation enviroment and embedded hardware. 

Imagine of taking a detailed X-Ray photo of your machine every sample time at a typical frequency of an industrial power converter. This is what MotorTwin is capable of.

Simulate the electromagnetic and thermal dynamical behavior of your electrical machine with unprecedented accuracy and fast execution.

Our customer can expect up to

Reduction in the time involved in creating an accurate motor model compared to manual methods

Improvement in production performance, control and reliability

Reduction in operating, maintenace and downtime costs